Hangsterfer's 5040 (747) 5 Gallon pail

Description

You are getting a brand new and sealed 5 gallon pail of Hangsterfer's 5040
formerly
known as 747 coolant.
5040       Vegetable-Based Micro-Emulsion
FEATURES  Excellent Tool Life  High-Pressure Capable with Low Foam  Long Lasting and Bio-Resistant  Chlorine-Free Extreme Pressure Technology  Very Clean and Low Residue  Excellent Corrosion Control  Low Hydrocarbon Content  Very Low Consumption
Approved by Messier-Bugatti-Dowty
GENERAL DESCRIPTION 5040 is a time tested and proven vegetable-based technology from Hangsterfer’s Laboratories. The low hydrocarbon formula utilizes special vegetable derived ingredients to achieve outstanding results in a wide variety of applications. The unique lubricity characteristics of 5040 allow for manufacturing of ferrous to non-ferrous material including exotic to medical alloys. 5040 is a chlorine-free, vegetable-based microemulsion that provides excellent cleanliness and tramp oil rejection, especially for high pressure coolant systems that are over 1500 psi and for companies that run lights out. The natural translucent formula provides good workpiece visibility, very low consumption, and often reduces coolant consumption by more than 20%!
APPLICATIONS Primary Secondary Boring   Reaming Blanking Sawing    Cutting Thread Cutting Centerless Grinding Stamping Drilling Turning   Creep Feed Grinding Surface Grinding Milling Punching
MATERIALS Primary Secondary Aluminum Nickel Brass Magnesium Ceramics Powdered Metals Bronze Plastic Chromium Stainless Steel Carbide Precious Metals Composites Steel Copper Titanium Molybdenum Cast Iron
INSTRUCTIONS  Always premix coolant before adding to the machine sump.  When mixing coolant by hand it is important to always add the concentrate to the water and then agitate.  For best results, a Hangsterfer’s recommended proportioning unit should be used.  To maintain recommended concentration, make-up should be added at one-forth the desired concentration. Always check concentration with a Refractometer. To maintain 6%: first charge the machine at 6%, then, as needed, add make-up as much as 1.5%.  Avoid adding straight water or concentrate directly to machine.
OPERATION CONCENTRATION  % Ratio Concentrate: Water
Refractometer
General Machining 4 - 10 1:25    –  1:10 1.3 – 3.3 Heavy Duty Machining  8 - 12 1:12.5 –  1:8.3 2.7 – 4.0 General Grinding 6  - 8 1:16.5  – 1:12.5 2.0 – 2.7 Heavy Duty Grinding  8 - 10 1:12.5  – 1:10 2.7 – 3.3 Stamping and Forming 6 - 12 1:16.5  – 1:8.3 2.0 – 4.0
MAINTENANCE  5040 is a bio-resistant emulsion designed to control the growth of bacteria and fungus. Regular maintenance is required for maximum performance.  Concentration should be monitored regularly with a calibrated refractometer.  The refractometer reading needs to be multiplied by 3.0 in order to determine the actual concentration (e.g. 2 on the Refractometer = 6%). Tramp oils should be removed from the coolant surface regularly to help reduce bacterial growth. Keep the coolant system free of cleaners, solvents, and other contaminants.
PRODUCT CHARACTERISTICS Product:                5040   Concentration Dilution Table Form  Liquid  % Ratio Concentrate: Water Refractometer Color  Amber  10% 1:10 3.3 Odor Mild  9% 1:11 3.0 Specific Gravity  1.015  8%    1:12.5 2.7 Viscosity: SUS @ 100°F 28.27  7% 1:14 2.3                   cSt  @ 40°C 6.124  6%   1:16.5 2.0 Flash Point, COC, °F/°C Non-Flammable  5% 1:20 1.7 Fire Point, COC, °F/°C Non-Flammable  4% 1:25 1.3 Solubility in Water 100%  3% 1:33 1.0 pH @ 10% 9.4  2% 1:50 0.7 Chlorine 0%  1% 1:100 0.3
WASTE TREATMENT  If and when it is necessary to dispose of the waste coolant, the amount of coolant waste can be greatly reduced by separating the water from the oil and various contaminants which accumulate through normal machining.  You can often reduce your waste disposal by more than 80%.  Hangsterfer’s recommends Ultra-Filtration, Chemical Treatment or Evaporation for removal of fats, oils, greases and heavy metals prior to disposal of the water phase.  After approval by your local authorities, the split water may be sewered and waste oils removed for recycling or disposal.